Axial flow fan

ABSTRACT

In an axial fan including a motor, a substrate that connects ends of a plurality of coils is disposed at a position axially under a bottom portion of a case with an axial gap therebetween. A spacer is interposed between the substrate and the bottom portion, and the substrate is fixed to the spacer. A plurality of through holes provided in the bottom portion are disposed in axial alignment with a plurality of through holes provided in the spacer. An air flow produced by rotation of an impeller at least partially passes through the interior of the case to be discharged to outside of the case through the through holes in the bottom portion so that heat generated inside the motor can be efficiently transferred to outside of the case.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an axial flow fan, and moreparticularly, to an axial flow fan that is suitable for use as a coolingdevice for cooling electronic equipment.

2. Description of the Related Art

In recent years, an increased amount of heat is generated fromapparatuses such as personal computers and servers as the capabilitiesof constituent electronic components are improved. Servers, inparticular, contain a number of electronic components within relativelysmall housings, and thus the temperature within the housings risessignificantly. Since normal operating temperature ranges are defined formany of the electronic components, the electronic components are unableto fulfill their functions properly outside their temperature ranges.For this reason, a cooling device with a high cooling performance isnecessary in order to cool the electronic components. As such a coolingdevice, axial flow fans are conventionally used.

Meanwhile, due to the reduction in size of the apparatuses such aspersonal computers and servers in recent years, a plurality ofelectronic components are densely arranged within the housings of suchapparatuses. The cooling devices for cooling the housings are thereforerequired to be reduced in size while ensuring a large air volume. As apossible measure, a large air volume is obtained by rotating the motorof a conventional axial flow fan at a high speed.

In order to rotate a motor at a high speed, it is necessary to apply ahigh voltage to the coils in the motor, or to pass a high currentthrough the coils. However, the method of applying a high voltage to thecoils necessitates a booster circuit for raising the supply voltage,which leads to an increase in costs. The method of passing a highcurrent through the coils brings about an increase in heat generated inthe coils, which leads to lowering the motor efficiency.

SUMMARY OF THE INVENTION

In order to overcome the problems described above, preferred embodimentsof the present invention provide an axial flow fan including a motorhaving a shaft, a rotor magnet arranged concentrically with the shaft torotate therewith, a stator including a plurality of magnetic pole teetharranged to radially oppose the rotor magnet, and a plurality of coilseach defined by a wound conductive wire therearound, and a bearingmechanism arranged to support the shaft with respect to the stator in arotatable manner; an impeller arranged at an upper axial end of thestator to rotate with the shaft; a case having a tubular portion housingtherein the stator, and a bottom portion arranged below the rotor magnetand including a plurality of through holes; and a substrate arranged toconnect end portions of the coils; wherein the substrate is arrangedbelow the bottom portion with an axial space therebetween.

According to another preferred embodiment of the present invention, theaxial flow fan includes a motor having a shaft, a rotor magnet arrangedconcentrically with the shaft to rotate therewith, a stator including aplurality of magnetic pole teeth arranged to radially oppose the rotormagnet, and a plurality of coils each defined by a wound conductive wiretherearound; and a bearing mechanism arranged to support the shaft withrespect to the stator in a rotatable manner; an impeller arranged at anupper axial end of the stator to rotate with the shaft; a case having atubular portion housing therein the stator, and a bottom portionarranged below the rotor magnet and including a plurality of throughholes; and a substrate arranged to connect end portions of the coils;wherein the substrate is arranged at the bottom portion; a portion ofthe bottom portion includes an opposing surface arranged to axiallyoppose the substrate with a gap therebetween; and the opposing surfaceincludes the plurality of through holes.

According to another preferred embodiment of the present invention, theaxial flow fan includes a motor having a shaft, a rotor magnet arrangedconcentrically with the shaft to rotate therewith, a stator including aplurality of magnetic pole teeth arranged to radially oppose the rotormagnet, and a plurality of coils each defined by a wound conductive wiretherearound, and a bearing mechanism arranged to support the shaft withrespect to the stator in a rotatable manner; an impeller arranged at anupper axial end of the stator to rotate with the shaft; a case having atubular portion housing therein the stator, and a bottom portionarranged below the rotor magnet and including a plurality of throughholes; and a substrate arranged to connect end portions of the coils;wherein the substrate is arranged axially below the bottom portion; andthe tubular portion includes a plurality of through holes arrangedaxially below the stator.

Other features, elements, advantages and characteristics of the presentinvention will become more apparent from the following detaileddescription of preferred embodiments thereof with reference to theattached drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a longitudinal cross-sectional view showing the configurationof an axial flow fan according to a first preferred embodiment of thepresent invention.

FIG. 2 is a bottom view showing a portion of the axial flow fanaccording to the first preferred embodiment of the present invention.

FIG. 3 is a top view showing a portion of the axial flow fan accordingto the first preferred embodiment of the present invention.

FIG. 4 is a perspective view of a spacer according to the firstpreferred embodiment of the present invention.

FIG. 5 is a longitudinal cross-sectional view showing the configurationof an axial flow fan according to a second preferred embodiment of thepresent invention.

FIG. 6 is a bottom view showing a portion of the axial flow fanaccording to the second preferred embodiment of the present invention.

FIG. 7 is a longitudinal cross-sectional view showing the configurationof an axial flow fan according to a third preferred embodiment of thepresent invention.

FIG. 8 is a side view showing the appearance of a portion of the axialflow fan according to the third preferred embodiment of the presentinvention.

FIG. 9 is a bottom view showing a portion of the axial flow fanaccording to the third preferred embodiment of the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Referring to FIGS. 1 through 9, preferred embodiments of the presentinvention will be described in detail. It should be noted that in theexplanation of the preferred embodiments of the present invention, whenpositional relationships among and orientations of the differentcomponents are described as being up/down or left/right, ultimatelypositional relationships and orientations that are in the drawings areindicated; positional relationships among and orientations of thecomponents once having been assembled into an actual device are notindicated. Meanwhile, in the following description, an axial directionindicates a direction parallel or substantially parallel to a rotationaxis, and a radial direction indicates a direction perpendicular orsubstantially perpendicular to the rotation axis.

First Preferred Embodiment

A description is provided of an axial flow fan 1 according to a firstpreferred embodiment of the present invention. FIG. 1 shows alongitudinal cross-section of the axial flow fan 1 according to thefirst preferred embodiment of the present invention, taken along a planeincluding a central axis J1.

As shown in FIG. 1, the axial flow fan 1 includes an impeller 2, a motor3, a case 4, a substrate 5, and lead wires 51. The impeller 2 rotates toproduce an air flow along the central axis J1. The motor 3 is coupled tothe impeller 2 to rotate the impeller 2 about the central axis J1. Thecase 4 holds the outer periphery of the motor 3. The substrate 5connects ends of coils 31 that are drawn out from the motor 3. The leadwires 51 are connected to the substrate 5 and are drawn to the outside.The axial flow fan 1 according to the present preferred embodimentrotates at a rotation rate of about 10,000 rpm or higher to obtain alarge air volume and is suitable as, e.g., a cooling device for coolingan apparatus such as a personal computer or a server. In the followingdescription, although the impeller 2 side is described as an upper sideand the motor 3 side as a lower side along the central axis J1 forconvenience sake, the central axis J1 need not necessarily be coincidentwith the direction of gravitational force.

The motor 3 is preferably an inner-rotor three-phase brushless motor andincludes a stator 32, a rotor 33, and a bearing mechanism 34. The rotor33 is supported by the bearing mechanism 34 relative to the stator 32 ina rotatable manner around the central axis J1.

The rotor 33 includes a shaft 331 that extends along the central axisJ1, and a substantially cylindrical rotor magnet 332 that is fixed onthe outer periphery of the shaft 331.

The stator 32 has its inner peripheral surface radially opposing theouter peripheral surface of the rotor magnet 332. The stator 32 includesa stator core 321 having an annular core back 3211 with a plurality ofmagnetic pole teeth 3212 protruding radially inward from the core back3211. Conductive wires 311 are wound around the magnetic pole teeth 3212of the stator core 321, thereby forming the coils 31.

According to the present preferred embodiment, the conductive wires 311are wound around division cores that are divided by each magnetic poletooth 3212 to form the coils 31, and the coils 31 are arranged annularlyinto the stator 32. The space factor of the conductive wires 311 can beincreased in the structure using the division cores, so that theefficiency of the motor 3 can be enhanced. Particularly, as in the axialflow fan 1 according to the present preferred embodiment, in the casewhere a high current needs to be applied to the coils 31 so as to rotatethe impeller 2 at a high speed, and conductive wires 311 having a largediameter are therefore used, a winding operation would be difficult toperform and the space factor of the conductive wires is less in a statorcore that does not use division cores. However, the use of the statorcore 321 using division cores facilitates the winding operation evenwith the conductive wires 311 have a large diameter, and the spacefactor is thereby improved.

Case

FIG. 2 is a bottom view of the axial flow fan 1 excluding the impeller2. The stator 32 is housed in the case 4 having a tubular portion 41 anda bottom portion 42. The tubular portion 41 holds the outer peripheralsurface of the stator core 321, and the bottom portion 42 is provided ata position axially below the lower end of the shaft 331. In the presentpreferred embodiment, the stator core 321 is press fitted in the tubularportion 41 and thereby fixed, and the bottom portion 42 is fixed at thelower end of the tubular portion 41 through caulking. Also, as shown inFIG. 2, the bottom portion 42 has a plurality of through holes 421 and aplurality of attachment holes 422. In the present preferred embodiment,the through holes 421 preferably include a bottom central through hole4211 at the center of the bottom portion 42 and three circumferentiallyequally-spaced bottom through holes 4212 on the radially outer side ofthe bottom central through hole 4211. Each attachment hole 422 isprovided between the neighboring bottom through holes 4212 and is usedfor attaching the axial flow fan 1 to an external device (not shown).

An annular protruding portion 43 is provided on the inner peripheralsurface of the tubular portion 41 so as to protrude radially inward. Theprotruding portion 43 meets the upper surface of the stator core 321 toaxially position the stator core 321. With this structure, the statorcore 321 can be easily positioned axially without using a member such asa jig that is used exclusively for assembly of the motor 3. Further, theupper surface of the protruding portion 43 meets the lower end surfaceof a bearing holding portion 341, which will be described below, in sucha way that the bearing holding portion 341 is located axially. Theprotruding portion 43 need not necessarily be formed in an annularshape, and a plurality of protruding portions may be spaced along thecircumferential direction.

Bearing Mechanism

FIG. 3 is a top view of the axial flow fan 1 excluding the impeller 2.The bearing mechanism 34 includes a pair of ball bearings 342 and thesubstantially cylindrical bearing holding portion 341. The pair of ballbearings 342 is disposed above the rotor magnet 332. The bearing holdingportion 341 supports the outer peripheries of the ball bearings 342. Theball bearings 342 that make up the pair are spaced apart from each otherin the axial direction. Of the pair, the ball bearing 342 disposed onthe axially upper side is referred to as an upper ball bearing 3421, andthe ball bearing 342 on the axially lower side is referred to as a lowerball bearing 3422. The bearing holding portion 341 includes acylindrical portion 3411 and a substantially disk-shaped flange portion3412. The cylindrical portion 3411 supports the outer peripheries of theball bearings 3421 and 3422. The flange portion 3412 spreads outradially from the lower end of the cylindrical portion 3411. The lowerend surface of the flange portion 3412 meets the upper surface of theprotruding portion 43 and is fixed to the case 4. The cylindricalportion 3411 is provided with recessed portions 3413 on the upper andlower ends. The upper and lower ball bearings 3421 and 3422 are fixedwithin the recessed portions 3413 through any one of press fitting,adhesive bonding, and insertion fitting, for example. As shown in FIG.3, the flange portion 3412 is provided with a plurality of through holes3414 that penetrate in the axial direction at equal or substantiallyequal intervals in the circumferential direction. These through holes3414 desirably have a circular or substantially circular arcuate openingshape that is longer in the circumferential direction.

Impeller

The impeller 2 is fixed on the upper end of the shaft 331. The impeller2 has a diameter larger than the outer diameter of the case 4. Theimpeller 2 rotates with the shaft 331 so that an air flow is producedalong the axial direction from the upper side toward the lower side. Theproduced air flow partially goes into the case 4 through the throughholes 3414 provided in the flange portion 3412 of the bearing holdingportion 341, and past the interior of the motor 3 inside the case 4 tocome out of the case 4 through the through holes 421 provided in thebottom portion 42 of the case 4. With this structure, the air flow thatis produced by the rotation of the impeller 2 carries the heat generatedin the stator 32 and discharges the heat to the outside of the case 4.Accordingly, the stator 32 can be cooled effectively.

Substrate

The substrate 5 is attached under the bottom portion 42 of the case 4with a spacer 6, which will be described below, interposed in betweenthe substrate 5 and the case 4. Preferably, the substrate 5 has asubstantially Y-shape with three circumferentially equally-spacedprojections 52 projecting radially outward. The substrate 5 isapproximately the same in outermost diameter as the case 4. The numberof projections 52 corresponds to the number of phases of the motor 3.The lead wires 51 to be connected to, e.g., an external power supply(not shown) are soldered to the substrate 5 in the vicinity of thecenter. The lead wires 51 are larger in diameter than the conductivewires 311 that form the coils 31. On the substrate 5, the ends of thecoils 31 are also soldered to each of the three projections 52 atpositions radially outside the portions where the lead wires 51 areconnected. The ends of the coils 31 connected to the substrate 5 areelectrically connected to the lead wires 51 through a wiring pattern(not shown) formed on the substrate 5. With this structure, the forceapplied to the lead wires 51 is not transmitted directly to theconductive wires 311, so that the conductive wires 311 can be preventedfrom being broke by the external force.

In the present preferred embodiment, the motor 3 is a three-phasebrushless motor, and the coils 31 are connected in a delta connectionconfiguration. Therefore, each of the three projections 52 is connectedwith two ends of the coils 31 that are different in phase from eachother. That is, a first end of a U-phase coil 31 and a second end of aW-phase coil 31, for example, are soldered to one projection 52.

A plurality of guide portions 54 are provided in each projection 52 ofthe substrate 5 so as to position the end of each coil 31 to beconnected to the substrate 5. The guide portions 54 are formed by makingnotches at the side surfaces of the projections 52. The ends of thecoils 31 are guided by way of the guide portions 54 onto the wiringpattern. In this manner, the ends of the coils 31 can easily beconnected with the substrate 5, and faulty wiring can be prevented atthe same time.

The substrate 5 is disposed in axial alignment with the through holes421 of the bottom portion 42. More specifically, the central portion ofthe substrate 5 is axially aligned with the bottom central through hole4211, and the three projections 52 of the substrate 5 are axiallyaligned with the three bottom through holes 4212, respectively. At thispoint, the attachment holes 422 provided in the bottom portion 42 andthe substrate 5 are in a positional relationship where they do notoverlap with one another in the axial direction.

Spacer

FIG. 4 is a perspective view of the spacer 6. The spacer 6 is preferablyformed from a resin material or the like and is provided between thebottom portion 42 and the substrate 5. As shown in FIG. 4, the spacer 6includes a substantially disk-shaped base 61 and three circumferentiallyequally-spaced projections 62. The base 61 is attached to the bottomportion 42 by fixing members such as screws. The projections 62 projectradially outward from the base 61. Each projection 62 has a slantedsurface 63 that slants downward from the base 61 as it extends radiallyoutward, and a substrate placing surface 64 that is continuous from theslanted surface 63 and is substantially parallel with the bottom portion42. The slanted surfaces 63 are provided with through holes 631 thatpenetrate in the axial direction. The substrate 5 is fixed to thesubstrate placing surfaces 64. With this structure, the substrate 5 isdisposed spaced apart from the bottom portion 42 in the axial direction.

The spacer 6 has elastically deformable hooks 65 provided on thesubstrate placing surfaces 64 of the projections 62. The hooks 65 areengaged with engaging portions 55 that are provided on the outerperipheries of the projections 52 of the substrate 5 to secure thesubstrate 5 to the spacer 6. In addition, pins 66 are press fitted inthe substrate placing surfaces 64 of the spacer 6 at positions on theradially inner side of the hooks 65. The pins 66 are inserted intothrough holes 56 that are provided in the substrate 5 on the radiallyinner side of the engaging portions 55 and on the radially outer side ofthe positions where the ends of the coils 31 are connected. The pins 66are then soldered to the substrate 5. With this structure, the spacer 6holds the substrate 5. As described above, the spacer 6 can hold thesubstrate 5 firmly through two securing devices, i.e., one using thehooks 65 and one using the pins 66.

The base 61 of the spacer 6 is provided, at the center thereof, with acentral through hole 612 that penetrates in the axial direction. Thebottom central through hole 4211 and the central through hole 612 in thebase 61 are aligned with each other in the axial direction. The throughholes 631 provided in the slanted surfaces 63 and the bottom throughholes 4212 are disposed in axial alignment with one another. That is,the projections 62 of the spacer 6 are disposed in axial alignment withthe bottom through holes 4212. With this structure, the air flow thathas passed through the interior of the motor 3 comes out through thethrough holes 421 in the bottom portion 42, and exits the case 4 to theoutside through the central through hole 612 provided in the spacer 6and the through holes 631 provided in the slanted surfaces 63. As aresult, the spacer 6 does not cut off the air flow, and the interior ofthe motor 3 can thus be cooled efficiently.

Openings 671 are provided in outer peripheral surfaces 67 of theprojections 62 of the spacer 6. With this structure, the air flow thathas come out of the through holes 421 in the bottom portion 42 partiallypasses through the openings 671 whereby the interior of the motor 3 canbe further cooled efficiently. Moreover, this structure allows the airflow to be distributed so as to decrease the air flow that that hits thesubstrate 5, so that the force applied to the substrate 5 is reduced,and the spacer 6 and the substrate 5 can be secured to each other evenmore reliably.

Second Preferred Embodiment

Next, a description is provided below for an axial flow fan 1 aaccording to a second preferred embodiment of the present invention.FIG. 5 shows a longitudinal cross-section of the axial flow fan 1 aaccording to the second preferred embodiment of the present invention,taken along a plane including the central axis J1. FIG. 6 is a bottomview of the axial flow fan 1 a excluding the impeller 2. As shown inFIG. 5, in the axial flow fan 1 a according the present preferredembodiment, a substrate 5 a is fixed to a bottom portion 42 a withoutusing the spacer 6 shown in FIGS. 1 and 4. The other elements are thesame as those shown in FIG. 1, and the same reference numerals are usedin the following description.

As shown in FIGS. 5 and 6, three projections 423 (indicated with brokenlines in FIG. 6) that project downward are provided circumferentially atequal intervals on the bottom portion 42 a at the outer peripheral side.The projections 423 preferably have a circular or substantially circulararcuate shape that is longer in the circumferential direction. Thesubstrate 5 a is disposed under the bottom portion 42 a and is attachedto the projections 423 of the bottom portion 42 a with fixing memberssuch as screws. The structure of the substrate 5 a is the same as thatof the substrate 5 shown in FIG. 3 other than the portions fixed toanother member. The bottom portion 42 a has an opposing surface 424 thataxially opposes the substrate 5 a with a gap therebetween. The opposingsurface 424 has a plurality of through holes 421 a, and a plurality ofattachment holes 422 a used for attaching the axial flow fan 1 a to anexternal device (not shown). The through holes 421 a include a bottomcentral through hole 4211 a at the center of the bottom portion 42 a andthree circumferentially equally-spaced bottom through holes 4212 a thatare provided on the radially outer side of the bottom central throughhole 4211 a. As shown in FIG. 6, the through holes 421 a and thesubstrate 5 a are axially aligned with one another.

With the above structure, the air flow generated by the rotation of theimpeller 2 partially flows into the case 4 through the through holes3414 provided in the flange portion 3412 of the bearing holding portion341, past the interior of the motor 3 inside the case 4, and outside ofthe case 4 through the through holes 421 a provided in the bottomportion 42 a of the case 4. The gap between the bottom portion 42 a andthe substrate 5 a keeps the substrate 5 a from hindering the air flow,thereby allowing the interior of the motor 3 to be cooled efficiently.

Third Preferred Embodiment

Next, a description is provided for an axial flow fan 1 b according to athird preferred embodiment of the present invention. FIG. 7 shows alongitudinal cross-section of the axial flow fan 1 b according to thethird preferred embodiment of the present invention, taken along a planeincluding the central axis J1. FIG. 8 is a side view of the appearanceof the axial flow fan 1 b excluding the impeller 2. FIG. 9 is a bottomview of the axial flow fan 1 b excluding the impeller 2. As shown inFIGS. 7 and 8, in the axial flow fan 1 b according to the presentpreferred embodiment, a substrate 5 b is fixed to a bottom portion 42 bwithout using the spacer 6 shown in FIGS. 1 and 4, and a plurality ofthrough holes 411 b are provided in a tubular portion 41 b of a case 4b. The bottom portion 42 b has a plurality of through holes 421 b,including a central hole 4211 b and bottom holes 4212 b, and a pluralityof attachment holes 422 b. The other elements are the same as those ofFIG. 1, and the same reference numerals are used in the followingdescription.

As shown in FIGS. 7 and 8, the substrate 5 b is fixed to the bottomportion 42 b of the case 4 b with fixing members such as screws, and thethrough holes 411 b are provided in the tubular portion 41 b. The bottomportion 42 b and the substrate 5 b have the same structure as shown inFIGS. 1 and 3, and through holes 421 b in the bottom portion 42 b arealigned axially with the substrate 5 b. The tubular portion 41 b has theplurality of through holes 411 b at positions below the stator 32. Thethrough holes 411 b are provided circumferentially at equal intervals.

With this structure, the air flow produced by the rotation of theimpeller 2 partially flows into the case 4 b through the through holes3414 provided in the flange portion 3412 of the bearing holding portion341, past the interior of the motor 3 inside the case 4 b, and outsideof the case 4 b through the through holes 411 b provided in the tubularportion 41 b of the case 4 b. As shown in FIG. 9, however, since thethrough holes 421 b provided in the bottom portion 42 b are almostclosed by the substrate 5 b, the through holes 421 b are unlikely to beable to efficiently serve as ventilation holes. However, the throughholes 411 b provided in the tubular portion 41 b serve as ventilationholes, and so the interior of the motor 3 can be efficiently cooled.

While preferred embodiments of the present invention have been describedabove, it is to be understood that variations and modifications will beapparent to those skilled in the art without departing the scope andspirit of the present invention. The scope of the present invention,therefore, is to be determined solely by the following claims.

For instance, each of the motors 3 of the axial flow fans 1, 1 a, and 1b according to the foregoing first to third preferred embodiments neednot necessarily be a three-phase brushless motor, and it may be apolyphase motor such as a two-phase motor or a four or more phase motor.In this case, the number of respective projections 52, 52 a, 52 b of thesubstrates 5, 5 a, and 5 b is preferably equal to the number of phases.The guide portions 54 a, 54 b provided in the projections 52 a, 52 b,position the end of each coil 31 to be connected to the substrate 5 a, 5b, respectively. In the first preferred embodiment, the number ofprojections 62 of the spacer 6 is also preferably equal to the number ofphases.

In the spacer 6 of the axial flow fan 1 according to the first preferredembodiment, although the openings 671 in the outer peripheral surfaces67 are made by cutting out a portion from each outer peripheral surface67, the openings 671 may be provided as through holes that penetrate inthe radial direction.

In the axial flow fan 1 a according to the second preferred embodiment,the projections are provided on the bottom portion 42 a. However, thesubstrate 5 a may be bent to provide gaps between the bottom portion 42a and portions of the substrate 5 a.

While preferred embodiments of the present invention have been describedabove, it is to be understood that variations and modifications will beapparent to those skilled in the art without departing the scope andspirit of the present invention. The scope of the present invention,therefore, is to be determined solely by the following claims.

What is claimed is:
 1. An axial flow fan comprising: a motor including:a shaft; a rotor magnet arranged concentrically with the shaft to rotatetherewith; a stator including a plurality of magnetic pole teetharranged to radially oppose the rotor magnet, and a plurality of coilseach defined by a wound conductive wire; and a bearing mechanismarranged to support the shaft with respect to the stator in a rotatablemanner; an impeller arranged at an upper axial end of the stator torotate with the shaft; a case including a tubular portion housing thestator therein, and a bottom portion arranged below the rotor magnet andincluding a plurality of through holes; and a substrate arranged toconnect end portions of the coils; wherein the substrate is arranged atthe bottom portion; a portion of the bottom portion includes an opposingsurface arranged to axially oppose the substrate with a gaptherebetween; and the opposing surface includes the plurality of throughholes.
 2. The axial flow fan according to claim 1, wherein the substrateis connected to a plurality of lead wires which are connected to thecoils via a wiring pattern on the substrate.
 3. The axial flow fanaccording to claim 1, wherein projections are arranged axially below thebottom portion, and the substrate is attached to the projections.
 4. Theaxial flow fan according to claim 1, wherein the substrate is aligned orapproximately aligned with the through holes of the bottom portion inthe axial direction.
 5. The axial flow fan according to claim 2, whereina diameter of the lead wires is greater than a diameter of theconductive wire.
 6. The axial flow fan according to claim 2, wherein therotor magnet is arranged at a radially inner side of the stator, endportions of the coils are connected to outer peripheral sides of thesubstrate, and the lead wires are connected to the substrate at asubstantially central area thereof.
 7. The axial flow fan according toclaim 1, wherein the substrate includes a plurality of guide portionsarranged to position end portions of the coils.
 8. The axial flow fanaccording to claim 1, wherein an outermost diameter of the substrate isapproximately the same as an outer diameter of the case.
 9. The axialflow fan according to claim 1, wherein the bottom portion includes aplurality of attachment holes arranged at an area of the bottom portionnot overlapping in an axial direction with the substrate.
 10. The axialflow fan according to claim 1, wherein the motor is a polyphase motor,the substrate includes at least one projection projecting radiallyoutwardly, and a number of phases of the motor corresponds to a numberof the at least one projection.
 11. The axial flow fan according toclaim 10, wherein the motor is a three phase motor, and the coils areconnected in a delta-shape.
 12. The axial flow fan according to claim 1,wherein the bearing mechanism is arranged axially above the rotormagnet.